Recommended replacement interval for the part category Brake disc : 50000 km

Important!

This replacement procedure can be used for:
VW CADDY ALLTRACK Box (SAA) 1.6 TDI, VW CADDY ALLTRACK Box (SAA) 1.6 TDI, VW CADDY ALLTRACK Box (SAA) 2.0 TDI 4motion, VW CADDY ALLTRACK Box (SAA) 2.0 TDI, VW CADDY ALLTRACK Box (SAA) 2.0 TDI, VW CADDY ALLTRACK Box (SAA) 1.4 TGI CNG, VW CADDY ALLTRACK Box (SAA) 1.2 TSI, VW CADDY ALLTRACK Box (SAA) 1.0 TSI … View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

All the parts you need to replace – Brake Discs for CADDY ALLTRACK Box (SAA) and other VW models

Brake disc

        Brake disc for VW CADDY ALLTRACK Box (SAA) 1.0 TSI Petrol (102 hp)
      
        Brake disc for VW CADDY ALLTRACK Box (SAA) 1.2 TSI Petrol (84 hp)
      
        Brake disc for VW CADDY ALLTRACK Box (SAA) 1.4 TGI CNG Petrol/Natural Gas (CNG) (110 hp)
      
        Brake disc for VW CADDY ALLTRACK Box (SAA) 2.0 TDI Diesel (75 hp)
      
        Brake disc for VW CADDY ALLTRACK Box (SAA) 2.0 TDI Diesel (102 hp)
      
        Brake disc for VW CADDY ALLTRACK Box (SAA) 2.0 TDI 4motion Diesel (110 hp)
      
        Brake disc for VW CADDY ALLTRACK Box (SAA) 1.6 TDI Diesel (75 hp)
      
        Brake disc for VW CADDY ALLTRACK Box (SAA) 1.6 TDI Diesel (102 hp)

Replacement: brake discs – VW CADDY ALLTRACK Box (SAA). Tools you might need:

                        Wire brush
                      
                        Nylon cleaning brush
                      
                        WD-40 spray
                      
                        All-purpose cleaning spray
                      
                        Brake cleaner 
                      
                        Anti-squeal paste
                      
                        Ceramic grease
                      
                        Torque wrench
                      
                        Combination spanner #17
                      
                        Drive socket # 13
                      
                        Drive socket # 19
                      
                        Drive socket # 21
                      
                        Torx bit T30
                      
                        Wheel impact socket #17
                      
                        Ratchet wrench
                      
                        Rubber mallet
                      
                        Impact screwdriver
                      
                        Brake caliper wind back tool
                      
                        Crow bar
                      
                        Wheel chock

Buy tools

AUTODOC recommends:

Replace the brake disks on the car VW CADDY ALLTRACK Box (SAA) in complete set for each axis. Regardless of the state of components. This will ensure even braking.
The replacement procedure is identical for both brake disks on the same axle.
When changing the brake discs, always replace the brake pads.
Please note: all work on the car – VW CADDY ALLTRACK Box (SAA) – should be done with the engine switched off.

Carry out replacement in the following order:

Step 1

Open the bonnet. Unscrew the brake fluid reservoir cap.
Step 2

Secure the wheels with chocks.

Step 3

Loosen the wheel mounting bolts. Use wheel impact socket #17.
Step 4

Raise the car.

Replacement: brake discs – VW CADDY ALLTRACK Box (SAA). Professionals recommend:
If you are using a jack, make sure it rests on a flat surface without any unevenness.Be sure to additionally secure the car with jack stands.
Step 5

Unscrew the wheel bolts.

AUTODOC recommends:
Warning! To avoid injury, hold the wheel while unscrewing the fastening bolts. VW CADDY ALLTRACK Box (SAA)
Step 6

Remove the wheel.
Step 7

Clean the brake caliper fasteners. Use a wire brush. Use a brake cleaner.

AUTODOC recommends:
Replacement: brake discs – VW CADDY ALLTRACK Box (SAA). After applying the spray, wait a few minutes.
Step 8

Unscrew the brake caliper fasteners. Use a combination spanner #17. Use a drive socket #13. Use a ratchet wrench.
Step 9

Remove the fastening bolts.
Step 10

Spread the brake pads. Use a crowbar.
Step 11

Remove the brake caliper.

Replacement: brake discs – VW CADDY ALLTRACK Box (SAA). AUTODOC recommends:
Tie the caliper to the suspension or to the body with a wire without disconnecting from the brake hose to prevent depressurization of the brake system.Make sure that the brake caliper is not hanging on the brake hose.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur.
Step 12

Remove the brake pads. Use a crowbar.
Step 13

Clean the brake caliper bracket fasteners. Use a wire brush. Use WD-40 spray.
Step 14

Unscrew the brake caliper bracket fasteners. Use a drive socket #21. Use a ratchet wrench.
Step 15

Remove the fastening bolts.
Step 16

Remove the caliper bracket.
Step 17

Clean the brake disc fastener. Use a wire brush. Use WD-40 spray.
Step 18

Unscrew the brake disc fastening. Use Torx T30. Use an impact screwdriver.
Step 19

Remove the fastening bolt.
Step 20

Remove the brake disc. Use a rubber mallet.
Step 21

Clean the hub. Use a wire brush. Use all-purpose cleaning spray.
Step 22

Treat the contacting surface. Use ceramic grease.
Step 23

Install the brake disc.
Step 24

Install the fastening bolt.
Step 25

Tighten the brake disc fastening. Use Torx T30. Use a torque wrench. Tighten it to 8 Nm torque.
Step 26

Clean the brake caliper bracket from dirt and dust. Use a wire brush. Use a brake cleaner.

AUTODOC recommends:
Replacement: brake discs – VW CADDY ALLTRACK Box (SAA). After applying the spray, wait a few minutes.Check the brake caliper bracket, brake caliper guide pins and boots. Clean them. Replace, if necessary.
Step 27

Install the brake caliper bracket.
Step 28

Install the fastening bolts.
Step 29

Tighten the brake caliper bracket fasteners. Use a drive socket #21. Use a torque wrench. Tighten it to 190 Nm torque.
Step 30

Treat the brake caliper piston. Use a nylon cleaning brush. Use a brake cleaner.

AUTODOC recommends:
After applying the spray, wait a few minutes.
Step 31

Press in the brake caliper piston. Use brake caliper wind back tool.
Step 32

Treat the brake pads in the area where their surface comes into contact with the brake caliper bracket. Use anti-squeal paste.

Replacement: brake discs – VW CADDY ALLTRACK Box (SAA). Tip:
Make sure the disc surface is clean before installing the pads.
Step 33

Install the brake pads.
Step 34

Install the brake caliper and fix it.
Step 35

Install the fastening bolts.
Step 36

Tighten the brake caliper fasteners. Use a drive socket #13. Use a torque wrench. Tighten it to 35 Nm torque.
Step 37

Treat the surface where the brake disc contacts the wheel rim. Use ceramic grease.
Step 38

Clean the brake disk surface. Use a brake cleaner.

AUTODOC recommends:
After applying the spray, wait a few minutes.
Step 39

Install the wheel.

AUTODOC recommends:
Warning! To avoid injury, hold the wheel while screwing in the fastening bolts on the car. VW CADDY ALLTRACK Box (SAA)
Step 40

Screw in the wheel bolts. Use wheel impact socket #17.
Step 41

Lower the car and working in a cross order, tighten the wheel bolts. Use wheel impact socket #17. Use a torque wrench. Tighten it to 120 Nm torque.
Step 42

Remove the jacks and chocks.

Replacement: brake discs – VW CADDY ALLTRACK Box (SAA). Tip from AUTODOC experts:
Without starting the engine, press the brake pedal several times until you feel significant resistance.Check the brake fluid level in the expansion tank and refill if necessary.
Step 43

Tighten the brake fluid reservoir cap. Close the hood.

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