When to replace the Brake Discs on your VW BORA
Recommended replacement interval for the part category Brake disc : 50000 km
Important!
This replacement procedure can be used for:
VW Bora Saloon (1J2) 1.6, VW Bora Saloon (1J2) 2.0, VW Bora Saloon (1J2) 2.3 V5, VW Bora Saloon (1J2) 1.9 TDI, VW Bora Saloon (1J2) 1.9 TDI, VW Bora Saloon (1J2) 1.8, VW Bora Saloon (1J2) 1.4 16V, VW Bora Saloon (1J2) 1.9 SDI, VW Bora Saloon (1J2) 2.8 V6 4motion, VW Bora Saloon (1J2) 1.8 4motion, VW Bora Saloon (1J2) 2.3 V5 4motion, VW Bora Saloon (1J2) 1.9 TDI 4motion, VW Bora Saloon (1J2) 1.9 TDI, VW Bora Saloon (1J2) 1.9 TDI 4motion, VW Bora Saloon (1J2) 1.6 16V, VW Bora Saloon (1J2) 1.9 TDI, VW Bora Saloon (1J2) 1.9 TDI 4motion, VW Bora Saloon (1J2) 1.9 TDI, VW Bora Saloon (1J2) 1.9 TDI 4motion, VW Bora Saloon (1J2) 1.6, VW Bora Saloon (1J2) 2.3 V5, VW Bora Saloon (1J2) 2.3 V5 4motion, VW Bora Saloon (1J2) 1.8 T, VW Bora Saloon (1J2) 2.0 4motion, VW Bora Saloon (1J2) 1.9 TDI, VW Bora Saloon (1J2) 1.9 TDI 4motion, VW Bora Saloon (1J2) 1.6 FSI, VW Bora Saloon (1J2) 1.8 T View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

All the parts you need to replace – Brake Discs for Bora Saloon (1J2) and other VW models
Tools
Replacement: brake discs – VW BORA (1J2). Tools you'll need:
Wire brush
WD-40 spray
Brake cleaner
Copper grease
HEX bit no.H7.
Wheel impact socket #17
Brake caliper wind back tool
Ratchet wrench
Torque wrench
Phillips screwdriver
Crow bar
Wheel chock
Replacement: brake discs – VW BORA (1J2). Professionals recommend:
  • Replace the brake disks on the car VW BORA (1J2) in complete set for each axis. Regardless of the state of components. This will ensure even braking.
  • The replacement procedure is identical for both brake disks on the same axle.
  • When changing the brake discs, always replace the brake pads.
  • All work should be done with the engine stopped.
Replacement: brake discs – VW BORA (1J2). Use the following procedure:
  1. Step 1
    Open the bonnet. Unscrew the brake fluid reservoir cap.
    Step 2
    How to change Brake Discs on VW Bora 1j2 1998 - free PDF and video manuals
    Secure the wheels with chocks.
  2. Step 3
    How to replace VW Bora Saloon (1J2) 1.6 1999 Brake Discs - step-by-step manuals and video guides
    Loosen the wheel mounting bolts. Use wheel impact socket #17.
  3. Step 4
    Raise the front of the car and secure on supports.
    Step 5
    VW Bora 1j2 1.6 16V 2000 Brake Discs replacement: free workshop manuals
    Unscrew the wheel bolts.
    Replacement: brake discs – VW BORA (1J2). Tip:
    To avoid injury, hold up the wheel when unscrewing the bolts.
  4. Step 6
    Changing Brake Discs on VW Bora Saloon (1J2) 2.0 2001 by yourself
    Remove the wheel.
  5. Step 7
    How to remove VW BORA 2.3 V5 2002 Brake Discs - online easy-to-follow instructions
    Remove the dust boot caps of the brake caliper guide pins. Use a crowbar.
  6. Step 8
    How to replace Brake Discs on VW Bora Saloon (1J2) 2003: download PDF manuals and video instructions
    Unscrew the brake caliper fastening. Use HEX No.H7. Use a ratchet wrench.
  7. Step 9
    How hard is it to do yourself: Brake Discs replacement on VW Bora 1j2 1.6 2004 - download illustrated guide
    Spread the brake pads. Use a crowbar.
  8. Step 10
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    Remove the brake caliper.
    Replacement: brake discs – VW BORA (1J2). AUTODOC experts recommend:
    Tie the caliper to the suspension or to the body with a wire without disconnecting from the brake hose to prevent depressurization of the brake system.Make sure that the brake caliper is not hanging on the brake hose.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur. Check the brake caliper bracket, brake caliper guide pins and boots. Clean them. Replace, if necessary.
  9. Step 11
    Changing of Brake Discs on VW Bora 1j2 1998 won't be an issue if you follow this illustrated step-by-step guide
    Remove the brake pads. Use a crowbar.
  10. Step 12
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    Clean the brake disc fasteners. Use a wire brush. Use WD-40 spray.
  11. Step 13
    Replacing Brake Discs on VW Bora 1j2 2000 1.6 by yourself
    Unscrew the brake disc fastening. Use a Phillips screwdriver.
  12. Step 14
    Bora Saloon (1J2) 2.3 V5 2001 Brake Discs DIY replacement workshop manual
    Remove the brake disc.
  13. Step 15
    How to change Brake Discs on VW Bora Saloon (1J2) 2002 - tips and tricks
    Clean the hub. Use a wire brush. Treat the contacting surface. Use copper grease.
  14. Step 16
    Install the brake disc.
    Step 17
    Step-by-step recommendations for DIY replacement VW Bora 1j2 2003 2.3 V5 Brake Discs
    Tighten the brake disc fastening. Use a Phillips screwdriver. Use a torque wrench. Tighten it to 4 Nm torque.
  15. Step 18
    DIY replacement of Brake Discs on VW Bora Saloon (1J2) 1.9 TDI 2004 is not an issue anymore with our step-by-step tutorial
    Treat the brake caliper piston. Use a brake cleaner.
    AUTODOC recommends:
    Replacement: brake discs – VW BORA (1J2). After applying the spray, wait a few minutes.
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DIY VW Bora Saloon (1J2) Brake Discs replacement - online guide
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