How to carry out replacement: Brake Discs 1.9 JTD Fiat Stilo 192
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Change Fiat Stilo 192 1.6 16V Brake Discs yourself – manuals and video tutorials

How to change front brake discs on FIAT STILO (192) – replacement guide

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When to replace the Brake Discs on your FIAT STILO
Recommended replacement interval for the part category Brake disc : 50000 km
Important!
This replacement procedure can be used for:
FIAT STILO (192) 1.9 JTD (192AXS1B, 192BXS1B), FIAT STILO (192) 1.9 D Multijet, FIAT STILO (192) 1.9 D Multijet, FIAT STILO (192) 1.9 JTD (192_XE1A), FIAT STILO (192) 1.9 JTD (192_XF1A), FIAT STILO (192) 1.8 16V (192AXC1A, 192BXC1A) … View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

All the parts you need to replace – Brake Discs for STILO (192) and other FIAT models
How to change Brake disc on Fiat Stilo 192 1.9 JTD – step-by-step instructions for straightforward car repair Brake disc
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Brake disc for FIAT STILO (192) 1.8 16V (192AXC1A, 192BXC1A) Petrol (133 hp)
Simple DIY car repair steps – Replacing Brake disc on FIAT STILO (192) 1.9 JTD (192_XF1A)
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Easy tricks to help you to replace Brake disc on FIAT STILO (192) 1.9 JTD (192_XE1A)
Brake disc for FIAT STILO (192) 1.9 JTD (192_XE1A) Diesel (115 hp)
Brake disc removal & installation, incredibly easy steps for FIAT STILO (192) 1.9 D Multijet
Brake disc for FIAT STILO (192) 1.9 D Multijet Diesel (120 hp)
Changing Brake disc on FIAT STILO (192) 1.9 D Multijet – tips for first time repair
Brake disc for FIAT STILO (192) 1.9 D Multijet Diesel (100 hp)
Main steps for Brake disc replacement on FIAT STILO (192) 1.9 JTD (192AXS1B, 192BXS1B)
Brake disc for FIAT STILO (192) 1.9 JTD (192AXS1B, 192BXS1B) Diesel (90 hp)
Tools
Replacement: brake discs – FIAT STILO (192). List of the tools you'll need:
Wire brush
WD-40 spray
Brake cleaner
Copper grease
Drive socket # 12
Drive socket # 13
Drive socket # 19
Wheel impact socket #17
Brake caliper wind back tool
Ratchet wrench
Torque wrench
Tap wrench
Crow bar
Wheel chock
Buy tools
Replacement: brake discs – FIAT STILO (192). AUTODOC recommends:
  • Replace the brake disks on the car FIAT STILO (192) in complete set for each axis. Regardless of the state of components. This will ensure even braking.
  • The replacement procedure is identical for both brake disks on the same axle.
  • When changing the brake discs, always replace the brake pads.
  • Please note: all work on the car – FIAT STILO (192) – should be done with the engine switched off.
Carry out replacement in the following order:
  1. Step 1
    Open the bonnet. Unscrew the brake fluid reservoir cap.
    Step 2
    How to change Brake Discs on Fiat Stilo 192 2001 - free PDF and video manuals
    Secure the wheels with chocks.
  2. Step 3
    How to replace FIAT STILO (192) 1.9 JTD 2002 Brake Discs - step-by-step manuals and video guides
    Loosen the wheel mounting bolts. Use wheel impact socket #17.
  3. Step 4
    Raise the front of the car and secure on supports.
    Step 5
    Fiat Stilo 192 1.6 16V 2003 Brake Discs replacement: free workshop manuals
    Unscrew the wheel bolts.
    Replacement: brake discs – FIAT STILO (192). Tip:
    To avoid injury, hold up the wheel when unscrewing the bolts.
  4. Step 6
    Changing Brake Discs on FIAT STILO (192) 1.9 D Multijet 2004 by yourself
    Remove the wheel.
  5. Step 7
    How to remove FIAT STILO 1.2 16V 2005 Brake Discs - online easy-to-follow instructions
    Disconnect the brake pad wear sensor plug.
    Please note!
    Some cars are not equipped with the brake pad wear sensor.
  6. Step 8
    How to replace Brake Discs on FIAT STILO (192) 2006: download PDF manuals and video instructions
    Spread the brake pads. Use a crowbar.
  7. Step 9
    How hard is it to do yourself: Brake Discs replacement on Fiat Stilo 192 2.4 20V (192_XD1A, 192AXD12) 2007 - download illustrated guide
    Clean the brake caliper fasteners. Use a wire brush. Use WD-40 spray.
  8. Step 10
    Need to know how to renew Brake Discs on FIAT STILO 2008? This free workshop manual will help you to do it yourself
    Unscrew the brake caliper fastening. Use a drive socket #13. Use a ratchet wrench.
  9. Step 11
    Changing of Brake Discs on Fiat Stilo 192 2009 won't be an issue if you follow this illustrated step-by-step guide
    Remove the brake caliper.
    Replacement: brake discs – FIAT STILO (192). AUTODOC experts recommend:
    Tie the caliper to the suspension or to the body with a wire without disconnecting from the brake hose to prevent depressurization of the brake system.Make sure that the brake caliper is not hanging on the brake hose.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur.
  10. Step 12
    FIAT STILO 1.6 16V Brake Discs replacement: online guides and video tutorials
    Remove the brake pads. Use a crowbar.
  11. Step 13
    Replacing Brake Discs on Fiat Stilo 192 2001 1.9 JTD by yourself
    Clean the brake caliper bracket fasteners. Use a wire brush. Use WD-40 spray.
  12. Step 14
    STILO (192) 1.2 16V 2002 Brake Discs DIY replacement workshop manual
    Unscrew the caliper bracket fastening. Use a drive socket #19. Use a ratchet wrench. Use a tap wrench.
  13. Step 15
    How to change Brake Discs on FIAT STILO (192) 2003 - tips and tricks
    Remove the caliper bracket.
  14. Step 16
    Step-by-step recommendations for DIY replacement Fiat Stilo 192 2004 1.2 16V Brake Discs
    Clean the brake disc fasteners. Use a wire brush. Use WD-40 spray.
  15. Step 17
    DIY replacement of Brake Discs on FIAT STILO (192) 1.4 16V (192AXH1B, 192BXH1B) 2005 is not an issue anymore with our step-by-step tutorial
    Unscrew the brake disc fastening. Use a drive socket #12. Use a ratchet wrench.
  16. Step 18
    How to change Brake Discs on Fiat Stilo 192 2001 - free PDF and video manuals
    Remove the brake disc.
  17. Step 19
    How to replace FIAT STILO (192) 1.9 JTD 2002 Brake Discs - step-by-step manuals and video guides
    Clean the hub. Use a wire brush. Treat the contacting surface. Use copper grease.
  18. Step 20
    Fiat Stilo 192 1.6 16V 2003 Brake Discs replacement: free workshop manuals
    Install the brake disc.
  19. Step 21
    Changing Brake Discs on FIAT STILO (192) 1.9 D Multijet 2004 by yourself
    Tighten the brake disc fastening. Use a drive socket #12. Use a torque wrench. Tighten it to 10 Nm torque.
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