Recommended replacement interval for the part category Guide sleeve kit, brake caliper : 50000 km

Important!

This replacement procedure can be used for:
RENAULT MASTER II Box (FD) 2.5 D, RENAULT MASTER II Box (FD) 2.8 dTI, RENAULT MASTER II Box (FD) 2.2 dCI, RENAULT MASTER II Box (FD) 1.9 dTI, RENAULT MASTER II Box (FD) 2.5 dCi, RENAULT MASTER II Box (FD) 1.9 dCi, RENAULT MASTER II Box (FD) 2.5 dCi, RENAULT MASTER II Box (FD) 3.0 dCi, RENAULT MASTER II Box (FD) 2.5 dCi, RENAULT MASTER II Box (FD) 2.5 dCi, RENAULT MASTER II Box (FD) 2.5 dCi … View more

The steps may slightly vary depending on the car design.

How to install brake caliper repair kit and brake hoses on RENAULT MASTER 2 Van [AUTODOC TUTORIAL]

Alternative products

Guide sleeve kit, brake caliper

Replacement: brake caliper repair kit – Renault Master 2 van. Tools you might need:

                      Wire brush
                    
                      Wire bore brush
                    
                      WD-40 spray
                    
                      All-purpose cleaning spray
                    
                      Ceramic grease
                    
                      Brake caliper guide pin grease
                    
                      Torque wrench
                    
                      10 mm combination spanner
                    
                      11 mm combination spanner
                    
                      13 mm socket
                    
                      17 mm socket
                    
                      10 mm flare nut socket
                    
                      11 mm flare nut socket
                    
                      10 mm flare nut wrench
                    
                      11 mm flare nut wrench
                    
                      24 mm wheel impact socket
                    
                      Ratchet wrench or power tool for removal/installation of threaded fasteners
                    
                      Tommy bar
                    
                      Brake hose clamp
                    
                      Fluid line stopper (2 pieces)
                    
                      Brake bleeder kit
                    
                      Adjustable pliers
                    
                      Mounting lever
                    
                      Slotted screwdriver
                    
                      Hammer
                    
                      Bush and bearing driver set
                    
                      Hydraulic press
                    
                      Vise clamp
                    
                      Fluid drain pan
                    
                      Car lift or jack with jack stands, and wheel chocks

Buy tools

Replacement: brake caliper repair kit – Renault Master 2 van. AUTODOC recommends:

All the work should be carried out with the ignition switched off.

Replacement: brake caliper repair kit – Renault Master 2 van. Take the following steps:

Step 1

Open the bonnet.
Step 2

Loosen the brake fluid reservoir cap.
Step 3

If you are going to use a jack, secure the wheels with chocks.
Step 4

Loosen the wheel fasteners. Use a 24 mm wheel impact socket. Use a tommy bar.
Step 5

Raise the car.

Warning!
If you are using a jack, make sure the car is parked on a hard, flat surface.Make sure to additionally secure the car with jack stands.
Step 6

Unscrew the wheel fasteners.

Replacement: brake caliper repair kit – Renault Master 2 van. Tip:
To avoid injury, hold up the wheel when unscrewing the fasteners.
Step 7

Remove the wheel.
Step 8

Spread the brake pads apart. Use a mounting lever.
Step 9

Prepare a fluid drain pan.
Step 10

Clean the areas where the brake hoses are connected to the brake caliper. Use a wire brush. Use WD-40 spray.
Step 11

Pinch one of the brake hoses with a brake hose clamp.
Step 12

Unscrew the nut fitting that connects the brake hose to the brake caliper. Use a 10 mm flare nut wrench.
Step 13

Close the opening in the caliper with a plug.
Step 14

Repeat the same steps to disconnect the other brake hose.

Step 15

Unscrew the lower brake caliper fastener. Use a 13 mm socket. Use a ratchet wrench.
Step 16

Unscrew the upper brake caliper fastener. Use a 17 mm socket. Use a ratchet wrench.
Step 17

Remove the fastening bolts.
Step 18

Remove the brake caliper.
Step 19

Remove the brake pads.
Step 20

Remove the lower guide pin of the brake caliper. Use adjustable pliers.
Step 21

Remove the boot of the lower guide pin.
Step 22

Remove the upper guide pin of the brake caliper. Use a slotted screwdriver.
Step 23

Remove the boots of the upper guide pin. Use a mounting lever. Use a hammer. Use a vise clamp.
Step 24

Press out the bushings of the upper guide pin. Use a bush and bearing driver set and a hydraulic press.
Step 25

Clean the guide pin mounting seats on the brake caliper. Use a wire brush. Use a wire bore brush. Use an all-purpose cleaning spray.
Step 26

Press in the new bushings of the upper guide pin. Use a bush and bearing driver set and a hydraulic press.
Step 27

Install the new boots of the upper guide pin. Use a bush and bearing driver set and a hydraulic press.
Step 28

Treat the new upper guide pin. Use brake caliper guide pin grease.
Step 29

Install the new upper guide pin. Use a slotted screwdriver.
Step 30

Install a new boot for the lower guide pin.
Step 31

Treat the new lower guide pin. Use brake caliper guide pin grease.
Step 32

Install the new lower guide pin. Use a slotted screwdriver.
Step 33

Clean the brake caliper bracket. Use a wire brush. Use an all-purpose cleaning spray.
Step 34

Install the brake pads.
Step 35

Install the brake caliper.
Step 36

Install the fastening bolts.
Step 37

Tighten the upper brake caliper fastener. Use a 17 mm socket. Use a torque wrench. Tightening torque: 80 N·m.
Step 38

Tighten the lower brake caliper fastener. Use a 13 mm socket. Use a torque wrench. Tightening torque: 30 N·m.
Step 39

Remove the plug from the corresponding hole in the brake caliper.
Step 40

Screw in the nut fitting connecting the brake hose to the brake caliper. Use a 10 mm flare nut wrench.
Step 41

Repeat the same steps to connect the other brake hose.
Step 42

Tighten the nut fittings that connect the brake hoses to the brake caliper. Use a 10 mm combination spanner. Use a torque wrench. Use a 10 mm flare nut socket. Tightening torque: 17 N·m.
Step 43

Remove the caps of the brake bleeder screws. Use a mounting lever.
Step 44

Clean the brake bleeder screws. Use a wire brush. Use an all-purpose cleaning spray.

Replacement: brake caliper repair kit – Renault Master 2 van. AUTODOC experts recommend:
The bleeding procedure should be performed with both the upper and lower bleeding screws, as the front caliper of the Renault Master 2 van has a separated two-piston design.
Step 45

Connect the brake bleeder kit to one of the bleeder screws.
Step 46

Loosen the brake bleeder screw. Use an 11 mm combination spanner.
Step 47

Press the brake pedal several times to remove any air from the system.

Important!
The bleeding procedure should be performed with both the upper and lower bleeding screws, as the front caliper of the Renault Master 2 van has a separate, two-piston design.Monitor the brake fluid level while bleeding: it should not fall below the Min mark on the brake fluid reservoir. Top up with fresh brake fluid if necessary.
Step 48

Screw in the brake bleeder screw. Use an 11 mm combination spanner.
Step 49

Disconnect the brake bleeder kit.
Step 50

Tighten the brake bleeder screw. Use an 11 mm socket. Use a torque wrench. Tightening torque: 9 N·m.
Step 51

Reattach the brake bleeder screw cap.
Step 52

Repeat the same steps for the other bleeder screw.
Step 53

Clean the wheel rim mounting seat. Use a wire brush. Use an all-purpose cleaning spray.
Step 54

Treat the brake disc surface that contacts the wheel rim. Use ceramic grease.
Step 55

Install the wheel.

Replacement: brake caliper repair kit – Renault Master 2 van. Tip from AUTODOC:
To avoid injury, hold up the wheel when screwing in the fasteners.
Step 56

Screw in the wheel fasteners. Use a 24 mm wheel impact socket. Use a ratchet wrench.
Step 57

Lower the car and tighten the wheel fasteners in a criss-cross pattern. Use a 24 mm wheel impact socket. Use a torque wrench. Tightening torque: 172 N·m.
Step 58

Remove the jack, jack stands, and wheel chocks.
Step 59

Check the brake fluid level in the reservoir and top up if necessary.
Step 60

Tighten the brake fluid reservoir cap.
Step 61

Close the bonnet.

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