How to carry out replacement: Brake Calipers 1.6 TDCi Ford Focus mk2 Saloon
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Change Ford Focus mk2 Saloon 1.6 TDCi Brake Calipers yourself – manuals and video tutorials

How to change front brake caliper on Ford Focus MK2 – replacement guide

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When to replace the Brake Calipers on your FORD FOCUS
Recommended replacement interval for the part category Brake caliper : 100000 km
Important!
This replacement procedure can be used for:
FORD Focus II Saloon (DB_, FCH, DH) 1.4, FORD Focus II Saloon (DB_, FCH, DH) 1.6, FORD Focus II Saloon (DB_, FCH, DH) 1.6 Ti, FORD Focus II Saloon (DB_, FCH, DH) 2.0, FORD Focus II Saloon (DB_, FCH, DH) 1.6 TDCi, FORD Focus II Saloon (DB_, FCH, DH) 1.6 TDCi, FORD Focus II Saloon (DB_, FCH, DH) 1.8 TDCi, FORD Focus II Saloon (DB_, FCH, DH) 2.0 TDCi, FORD Focus II Saloon (DB_, FCH, DH) 1.8 Flexifuel, FORD Focus II Saloon (DB_, FCH, DH) 1.8 Flexifuel, FORD Focus II Saloon (DB_, FCH, DH) 2.0 TDCi, FORD Focus II Saloon (DB_, FCH, DH) 1.8 … View more

The steps may slightly vary depending on the car design.

How to change a front brake caliper on FORD FOCUS 2 TUTORIAL | AUTODOC

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Published on: 25/01/2017
51K views
All the parts you need to replace – Brake Calipers for Focus II Saloon (DB_, FCH, DH) and other FORD models
How to change Brake caliper on Ford Focus mk2 Saloon 1.6 TDCi – step-by-step instructions for straightforward car repair Brake caliper
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How to change Brake caliper on FORD Focus II Saloon (DB_, FCH, DH) 1.4 – tips for proper car maintenance
Brake caliper for FORD Focus II Saloon (DB_, FCH, DH) 1.4 Petrol (80 hp)
Simple DIY car repair steps – Replacing Brake caliper on FORD Focus II Saloon (DB_, FCH, DH) 1.6
Brake caliper for FORD Focus II Saloon (DB_, FCH, DH) 1.6 Petrol (100 hp)
Easy tricks to help you to replace Brake caliper on FORD Focus II Saloon (DB_, FCH, DH) 1.6 Ti
Brake caliper for FORD Focus II Saloon (DB_, FCH, DH) 1.6 Ti Petrol (115 hp)
Brake caliper removal & installation, incredibly easy steps for FORD Focus II Saloon (DB_, FCH, DH) 2.0
Brake caliper for FORD Focus II Saloon (DB_, FCH, DH) 2.0 Petrol (145 hp)
Changing Brake caliper on FORD Focus II Saloon (DB_, FCH, DH) 1.6 TDCi – tips for first time repair
Brake caliper for FORD Focus II Saloon (DB_, FCH, DH) 1.6 TDCi Diesel (90 hp)
Main steps for Brake caliper replacement on FORD Focus II Saloon (DB_, FCH, DH) 1.6 TDCi
Brake caliper for FORD Focus II Saloon (DB_, FCH, DH) 1.6 TDCi Diesel (109 hp)
How to change Brake caliper on FORD Focus II Saloon (DB_, FCH, DH) 1.8 TDCi – tips for proper car maintenance
Brake caliper for FORD Focus II Saloon (DB_, FCH, DH) 1.8 TDCi Diesel (115 hp)
Simple DIY car repair steps – Replacing Brake caliper on FORD Focus II Saloon (DB_, FCH, DH) 2.0 TDCi
Brake caliper for FORD Focus II Saloon (DB_, FCH, DH) 2.0 TDCi Diesel (136 hp)
Easy tricks to help you to replace Brake caliper on FORD Focus II Saloon (DB_, FCH, DH) 1.8 Flexifuel
Brake caliper for FORD Focus II Saloon (DB_, FCH, DH) 1.8 Flexifuel Petrol/Ethanol (125 hp)
Tools
Replacement: brake caliper – Ford Focus MK2. Tools you might need:
Wire brush
WD-40 spray
Brake cleaner
Copper grease
Brake caliper guide pins grease
Combination spanner #9
Flare nut spanner №14
HEX bit no.H7.
Wheel impact socket #19
Ratchet wrench
Torque wrench
Brake hose clip
Flat Screwdriver
Crow bar
Brake bleeder kit
Wheel chock
Buy tools
Replacement: brake caliper – Ford Focus MK2. Professionals recommend:
  • The replacement procedure is identical for the left and right brake calipers on the same axle.
  • All work should be done with the engine stopped.
Replacement: brake caliper – Ford Focus MK2. Take the following steps:
  1. Step 1
    How to change Brake Calipers on Ford Focus mk2 Saloon 2005 - free PDF and video manuals
    Open the bonnet. Unscrew the brake fluid reservoir cap.
  2. Step 2
    How to replace FORD Focus II Saloon (DB_, FCH, DH) 1.6 TDCi 2006 Brake Calipers - step-by-step manuals and video guides
    Secure the wheels with chocks.
  3. Step 3
    Ford Focus mk2 Saloon 1.8 TDCi 2007 Brake Calipers replacement: free workshop manuals
    Loosen the wheel mounting bolts. Use wheel impact socket #19.
  4. Step 4
    Raise the front of the car and secure on supports.
    Step 5
    Changing Brake Calipers on FORD Focus II Saloon (DB_, FCH, DH) 2.0 TDCi 2008 by yourself
    Unscrew the wheel bolts.
    AUTODOC recommends:
    Important! Hold the wheel while unscrewing the fastening bolts. Ford Focus MK2
  5. Step 6
    How to remove FORD FOCUS 1.6 Ti 2009 Brake Calipers - online easy-to-follow instructions
    Remove the wheel.
  6. Step 7
    How to replace Brake Calipers on FORD Focus II Saloon (DB_, FCH, DH) 2010: download PDF manuals and video instructions
    Detach the brake caliper retaining spring. Use a flat screwdriver.
  7. Step 8
    How hard is it to do yourself: Brake Calipers replacement on Ford Focus mk2 Saloon 1.4 2011 - download illustrated guide
    Remove the dust boot caps of the brake caliper guide pins. Use a flat screwdriver.
  8. Step 9
    Need to know how to renew Brake Calipers on FORD FOCUS 2012? This free workshop manual will help you to do it yourself
    Clean the area where the brake hose is connected to the caliper, and the guide pins area. Use a brake cleaner.
    Replacement: brake caliper – Ford Focus MK2. AUTODOC recommends:
    After applying the spray, wait a few minutes.
  9. Step 10
    Changing of Brake Calipers on Ford Focus mk2 Saloon 2013 won't be an issue if you follow this illustrated step-by-step guide
    Clamp the brake hose off using a brake hose clamp.
  10. Step 11
    FORD FOCUS 1.6 TDCi Brake Calipers replacement: online guides and video tutorials
    Loosen the brake hose fastening. Use a flare nut spanner #14.
  11. Step 12
    Clean the brake caliper fasteners. Use a wire brush. Use WD-40 spray.
    Step 13
    Replacing Brake Calipers on Ford Focus mk2 Saloon 2015 1.6 TDCi by yourself
    Unscrew the brake caliper fastening. Use HEX No.H7. Use a ratchet wrench.
  12. Step 14
    Remove the guide pins from the brake caliper.
    Step 15
    Focus II Saloon (DB_, FCH, DH) 1.6 Ti 2016 Brake Calipers DIY replacement workshop manual
    Spread the brake pads. Use a crowbar.
  13. Step 16
    How to change Brake Calipers on FORD Focus II Saloon (DB_, FCH, DH) 2017 - tips and tricks
    Remove the brake caliper.
    Replacement: brake caliper – Ford Focus MK2. Tip from AUTODOC experts:
    When replacing the brake caliper, it is recommended to check the brake hose for damages and, if necessary, to replace it with a new one.When replacing a brake caliper it is recommended to replace brake pads, check the state of the brake discs and replace them with new ones if necessary.Check the brake caliper bracket, brake caliper guide pins and boots. Clean them. Replace, if necessary.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur.
  14. Step 17
    Step-by-step recommendations for DIY replacement Ford Focus mk2 Saloon 2018 1.6 Ti Brake Calipers
    Remove the brake pads.
  15. Step 18
    DIY replacement of Brake Calipers on FORD Focus II Saloon (DB_, FCH, DH) 1.6 2019 is not an issue anymore with our step-by-step tutorial
    Unscrew the brake hose from the brake caliper. Use a flare nut spanner #14.
  16. Step 19
    How to change Brake Calipers on Ford Focus mk2 Saloon 2005 - free PDF and video manuals
    Disconnect the brake hose.
  17. Step 20
    How to replace FORD Focus II Saloon (DB_, FCH, DH) 1.6 TDCi 2006 Brake Calipers - step-by-step manuals and video guides
    Treat the brake hose. Use a brake cleaner.
    AUTODOC recommends:
    Replacement: brake caliper – Ford Focus MK2. After applying the spray, wait a few minutes.
  18. Step 21
    Ford Focus mk2 Saloon 1.8 TDCi 2007 Brake Calipers replacement: free workshop manuals
    Install and fix the brake hose into a new caliper. Use a flare nut spanner #14.
  19. Step 22
    Changing Brake Calipers on FORD Focus II Saloon (DB_, FCH, DH) 2.0 TDCi 2008 by yourself
    Remove the brake hose clamp.
  20. Step 23
    Clean the brake caliper bracket from dirt and dust. Use a wire brush. Use a brake cleaner.
    Step 24
    How to remove FORD FOCUS 1.6 Ti 2009 Brake Calipers - online easy-to-follow instructions
    Install the brake pads.
    Replacement: brake caliper – Ford Focus MK2. AUTODOC experts recommend:
    If going to use the old brake pads, clean them.
  21. Step 25
    How to replace Brake Calipers on FORD Focus II Saloon (DB_, FCH, DH) 2010: download PDF manuals and video instructions
    Install the brake caliper and fix it.
  22. Step 26
    How hard is it to do yourself: Brake Calipers replacement on Ford Focus mk2 Saloon 1.4 2011 - download illustrated guide
    Clean the brake caliper guide pins.
  23. Step 27
    Need to know how to renew Brake Calipers on FORD FOCUS 2012? This free workshop manual will help you to do it yourself
    Treat the brake caliper guide pins. Use the brake caliper guide pin grease.
    Replacement: brake caliper – Ford Focus MK2. Tip from AUTODOC:
    If no new guide pins were supplied in a kit with the new brake calipers, use the old pins.
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