How to carry out replacement: Brake Calipers 1.9 TDI Audi A4 B6
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Change Audi A4 B6 1.9 TDI Brake Calipers yourself – manuals and video tutorials

How to change front brake caliper on Audi A4 B6 – replacement guide

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When to replace the Brake Calipers on your AUDI A4
Recommended replacement interval for the part category Brake caliper : 100000 km
Important!
This replacement procedure can be used for:
AUDI A4 Saloon (8E2, B6) 1.8 T quattro, AUDI A4 Saloon (8E2, B6) 1.8 T, AUDI A4 Saloon (8E2, B6) 1.8 T quattro, AUDI A4 Saloon (8E2, B6) 3.0 quattro, AUDI A4 Saloon (8E2, B6) 1.9 TDI, AUDI A4 Saloon (8E2, B6) 2.5 TDI quattro, AUDI A4 Saloon (8E2, B6) 1.6, AUDI A4 Saloon (8E2, B6) 2.5 TDI, AUDI A4 Saloon (8E2, B6) 2.4, AUDI A4 Saloon (8E2, B6) 2.0 FSI, AUDI A4 Saloon (8E2, B6) 1.9 TDI quattro, AUDI A4 Saloon (8E2, B6) 2.5 TDI, AUDI A4 Saloon (8E2, B6) 2.4, AUDI A4 Saloon (8E2, B6) 1.8 T, AUDI A4 Saloon (8E2, B6) 1.8 T quattro, AUDI A4 Saloon (8E2, B6) 1.9 TDI, AUDI A4 Saloon (8E2, B6) 1.8 T quattro, AUDI A4 Saloon (8E2, B6) 3.0, AUDI A4 Saloon (8E2, B6) 3.0 quattro … View more

The steps may slightly vary depending on the car design.

How to change a front brake caliper on AUDI A4 B6 TUTORIAL | AUTODOC

video
Published on: 27/10/2016
32K views
All the parts you need to replace – Brake Calipers for A4 Saloon (8E2, B6) and other AUDI models
How to change Brake caliper on Audi A4 B6 1.9 TDI – step-by-step instructions for straightforward car repair Brake caliper
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Brake caliper removal & installation, incredibly easy steps for A4 B6 Saloon (8E2)
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Brake caliper for A4 B6 Saloon (8E2) Diesel (180 hp)
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How to change Brake caliper on A4 B6 Saloon (8E2) – tips for proper car maintenance
Brake caliper for A4 B6 Saloon (8E2) Diesel (155 hp)
Simple DIY car repair steps – Replacing Brake caliper on A4 B6 Saloon (8E2)
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Brake caliper for A4 B6 Saloon (8E2) Petrol (150 hp)
Tools
Replacement: brake caliper – Audi A4 B6. Tools you might need:
Wire brush
WD-40 spray
Brake cleaner
Copper grease
Flare nut spanner #10
HEX bit No.H7.
Wheel impact socket #17
Ratchet wrench
Torque wrench
Pliers
Flat Screwdriver
Crow bar
Brake bleeder kit
Wheel chock
Buy tools
Replacement: brake caliper – Audi A4 B6. AUTODOC experts recommend:
  • The replacement procedure is identical for the left and right brake calipers on the same axle.
  • All work should be done with the engine stopped.
Replacement: brake caliper – Audi A4 B6. Use the following procedure:
  1. Step 1
    How to change Brake Calipers on Audi A4 B6 2000 - free PDF and video manuals
    Open the bonnet. Unscrew the brake fluid reservoir cap.
  2. Step 2
    How to replace AUDI A4 Saloon (8E2, B6) 1.9 TDI 2001 Brake Calipers - step-by-step manuals and video guides
    Secure the wheels with chocks.
  3. Step 3
    Audi A4 B6 2.0 2002 Brake Calipers replacement: free workshop manuals
    Loosen the wheel mounting bolts. Use wheel impact socket #17.
  4. Step 4
    Raise the front of the car and secure on supports.
    Step 5
    Changing Brake Calipers on AUDI A4 Saloon (8E2, B6) 1.8 T 2003 by yourself
    Unscrew the wheel bolts.
    AUTODOC recommends:
    Warning! To avoid injury, hold the wheel while unscrewing the fastening bolts. Audi A4 B6
  5. Step 6
    How to remove AUDI A4 1.6 2004 Brake Calipers - online easy-to-follow instructions
    Remove the wheel.
  6. Step 7
    How to replace Brake Calipers on AUDI A4 Saloon (8E2, B6) 2000: download PDF manuals and video instructions
    Detach the brake caliper retaining spring. Use a flat screwdriver.
  7. Step 8
    How hard is it to do yourself: Brake Calipers replacement on Audi A4 B6 2.5 TDI 2001 - download illustrated guide
    Remove the dust boot caps of the brake caliper guide pins. Use a flat screwdriver.
  8. Step 9
    Need to know how to renew Brake Calipers on AUDI A4 2002? This free workshop manual will help you to do it yourself
    Disconnect the brake pad wear sensor plug. Use a flat screwdriver.
    Please note!
    Some cars are not equipped with the brake pad wear sensor.
  9. Step 10
    Clean the area where the brake hose is connected to the caliper, and the guide pins area. Use a wire brush. Use WD-40 spray.
    Step 11
    Changing of Brake Calipers on Audi A4 B6 2003 won't be an issue if you follow this illustrated step-by-step guide
    Unscrew the mounting bracket that connects the brake hose to the brake caliper. Use a flare nut spanner #10.
  10. Step 12
    AUDI A4 1.9 TDI Brake Calipers replacement: online guides and video tutorials
    Unscrew the brake hose from the brake caliper. Use a flare nut spanner #10.
    Replacement: brake caliper – Audi A4 B6. Tip from AUTODOC experts:
    Immediately plug the brake line open end to prevent fluid leakage and ingress of dirt into the hydraulic system.
  11. Step 13
    Replacing Brake Calipers on Audi A4 B6 2000 1.9 TDI by yourself
    Remove the brake hose assembled with the mounting bracket.
  12. Step 14
    A4 Saloon (8E2, B6) 1.6 2001 Brake Calipers DIY replacement workshop manual
    Clean the brake caliper fasteners. Use a wire brush. Use WD-40 spray.
  13. Step 15
    Spread the brake pads. Use a crowbar.
    Step 16
    How to change Brake Calipers on AUDI A4 Saloon (8E2, B6) 2002 - tips and tricks
    Unscrew the brake caliper fastening. Use HEX No.H7. Use a ratchet wrench.
  14. Step 17
    Step-by-step recommendations for DIY replacement Audi A4 B6 2003 1.6 Brake Calipers
    Remove the brake caliper. Use a crowbar.
    Replacement: brake caliper – Audi A4 B6. Professionals recommend:
    When replacing the brake caliper, it is recommended to check the brake hose for damages and, if necessary, to replace it with a new one. When replacing a brake caliper it is recommended to replace brake pads, check the state of the brake discs and replace them with new ones if necessary.
  15. Step 18
    DIY replacement of Brake Calipers on AUDI A4 Saloon (8E2, B6) 2.5 TDI quattro 2004 is not an issue anymore with our step-by-step tutorial
    Remove the brake pads.
  16. Step 19
    How to change Brake Calipers on Audi A4 B6 2000 - free PDF and video manuals
    Remove the guide pins from the brake caliper. Use pliers.
  17. Step 20
    How to replace AUDI A4 Saloon (8E2, B6) 1.9 TDI 2001 Brake Calipers - step-by-step manuals and video guides
    Install the guide pins on a new brake caliper.
  18. Step 21
    Audi A4 B6 2.0 2002 Brake Calipers replacement: free workshop manuals
    Install the brake pads.
    Replacement: brake caliper – Audi A4 B6. Tip:
    If going to use the old brake pads, clean them.
  19. Step 22
    Changing Brake Calipers on AUDI A4 Saloon (8E2, B6) 1.8 T 2003 by yourself
    Install the brake caliper and fix it. Use HEX No.H7. Use a torque wrench. Tighten it to 30 Nm torque.
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DIY AUDI A4 Saloon (8E2, B6) Brake Calipers replacement - online guide
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