Important!
This replacement procedure can be used for:
VOLVO S60 I (384) 2.4, VOLVO S60 I (384) 2.4, VOLVO S60 I (384) 2.4 T, VOLVO S60 I (384) T5, VOLVO S60 I (384) D5, VOLVO S60 I (384) 2.4 T AWD, VOLVO S60 I (384) 2.0 T, VOLVO S60 I (384) 2.4 Bifuel (CNG), VOLVO S60 I (384) R 2,5 T AWD, VOLVO S60 I (384) 2.4 D, VOLVO S60 I (384) 2.5 T, VOLVO S60 I (384) 2.5 T AWD, VOLVO S60 I (384) T5, VOLVO S60 I (384) D5, VOLVO S60 I (384) 2.4 D, VOLVO S60 I (384) T5, VOLVO S60 I (384) 2.4 D, VOLVO S60 I (384) 2.4, VOLVO S60 I (384) 2.4 D, VOLVO S60 I (384) 2.4 Bifuel (LPG), VOLVO S60 I (384) 2.4 CDI View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

All the parts you need to replace – Suspension Ball Joint for S60 I (384) and other VOLVO models
How to change Ball Joint on Volvo s60 1 2.4 – step-by-step instructions for straightforward car repair
Ball Joint
How to change Bellow, ball joint on Volvo s60 1 2.4 – step-by-step instructions for straightforward car repair
Bellow, ball joint
Tools
Replacement: ball joint – VOLVO S60 I. Tools you need:
Wire brush
WD-40 spray
Brake cleaner
Copper grease
Drive socket # 13
Drive socket # 21
Wheel impact socket #19
Ratchet wrench
Torque wrench
Crow bar
Hammer
Flat chisel
Rubber mallet
Ball joint puller
Wheel chock
Replacement: ball joint – VOLVO S60 I. Tip:
  • The replacement procedure is identical for the left and right ball joints.
  • All work should be done with the engine stopped.
Replacement: ball joint – VOLVO S60 I. Take the following steps:
  1. Step 1
    How to change Suspension Ball Joint on Volvo s60 1 2000 - free PDF and video manuals
    Secure the wheels with chocks.
  2. Step 2
    How to replace VOLVO S60 I (384) 2.4 2001 Suspension Ball Joint - step-by-step manuals and video guides
    Loosen the wheel mounting bolts. Use wheel impact socket #19.
  3. Step 3
    Raise the front of the car and secure on supports.
    Step 4
    Volvo s60 1 D5 2002 Suspension Ball Joint replacement: free workshop manuals
    Unscrew the wheel bolts.
    AUTODOC recommends:
    Warning! To avoid injury, hold the wheel while unscrewing the fastening bolts. VOLVO S60 I
  4. Step 5
    Changing Suspension Ball Joint on VOLVO S60 I (384) 4.0 T5 2003 by yourself
    Remove the wheel.
  5. Step 6
    How to remove VOLVO S60 2.4 D 2004 Suspension Ball Joint - online easy-to-follow instructions
    Clean all joints of the arm. Use a wire brush. Use WD-40 spray.
  6. Step 7
    How to replace Suspension Ball Joint on VOLVO S60 I (384) 2005: download PDF manuals and video instructions
    Unscrew the fastener connecting the ball joint to the suspension control arm. Use a drive socket #21. Use a ratchet wrench.
  7. Step 8
    How hard is it to do yourself: Suspension Ball Joint replacement on Volvo s60 1 2.0 T 2006 - download illustrated guide
    Unscrew the ball joint fastening to the steering knuckle. Use a drive socket #13. Use a ratchet wrench.
  8. Step 9
    Remove the fastening bolts.
    Step 10
    Need to know how to renew Suspension Ball Joint on VOLVO S60 2007? This free workshop manual will help you to do it yourself
    Disconnect the ball joint from the steering knuckle. Use a flat metal-working chisel. Use a hammer. Use a crowbar.
  9. Step 11
    Changing of Suspension Ball Joint on Volvo s60 1 2008 won't be an issue if you follow this illustrated step-by-step guide
    Disconnect the spherical joint from the arm. Use a ball joint puller.
  10. Step 12
    VOLVO S60 D5 Suspension Ball Joint replacement: online guides and video tutorials
    Remove the ball joint. Use a crowbar.
  11. Step 13
    Replacing Suspension Ball Joint on Volvo s60 1 2010 2.4 by yourself
    Clean the ball joint mounting seat. Use a wire brush. Use WD-40 spray.
  12. Step 14
    S60 I (384) 2.4 D 2000 Suspension Ball Joint DIY replacement workshop manual
    Install a new ball joint. Use a crowbar.
    Replacement: ball joint – VOLVO S60 I. Professionals recommend:
    Do not damage the ball joint cover.
  13. Step 15
    How to change Suspension Ball Joint on VOLVO S60 I (384) 2001 - tips and tricks
    Attach the ball joint to the control arm. Use a crowbar.
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DIY VOLVO S60 I (384) Suspension Ball Joint replacement - online guide
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