Important!
This replacement procedure can be used for:
VAUXHALL Vivaro Platform / Chassis (X83) 2.0 16V, VAUXHALL Vivaro Platform / Chassis (X83) 2.0 ECOTEC, VAUXHALL Vivaro Platform / Chassis (X83) 2.0 CDTI, VAUXHALL Vivaro Platform / Chassis (X83) 2.0 CDTI, VAUXHALL Vivaro Platform / Chassis (X83) 2.5 CDTI, VAUXHALL Vivaro Platform / Chassis (X83) 2.5 CDTI View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

All the parts you need to replace – Suspension Ball Joint for Vivaro Platform / Chassis (X83) and other VAUXHALL models
Alternative products
How to change Ball Joint on VAUXHALL VIVARO Platform/Chassis (E7) 2.0 CDTI – step-by-step instructions for straightforward car repair Ball Joint
Tools
Replacement: ball joint – VAUXHALL VIVARO Platform/Chassis (E7). Tools you'll need:
Wire brush
WD-40 spray
All-purpose cleaning spray
Ceramic grease
Torque wrench
18 mm combination spanner
21 mm combination spanner
24 mm combination spanner
19 mm socket
21 mm socket
30 mm socket
19 mm wheel impact socket
Ratchet wrench or power tool for removal/installation of threaded fasteners
Tommy bar
Slotted screwdriver
U-bolt with plate
Mounting lever
Transmission jack or a second vehicle jack
Car lift or jack with jack stands, and wheel chocks
Replacement: ball joint – VAUXHALL VIVARO Platform/Chassis (E7). Professionals recommend:
  • The replacement procedure is identical for the left and right ball joint.
  • All the work should be carried out with the ignition switched off.
Replacement: ball joint – VAUXHALL VIVARO Platform/Chassis (E7). Recommended sequence of steps:
  1. Step 1
    How to change Suspension Ball Joint on VAUXHALL VIVARO Platform/Chassis (E7) 2003 - free PDF and video manuals
    Secure the wheels with chocks.
  2. Step 2
    How to replace VAUXHALL Vivaro Platform / Chassis (X83) 2.0 CDTI 2004 Suspension Ball Joint - step-by-step manuals and video guides
    Loosen the wheel fasteners. Use a 19 mm wheel impact socket. Use a tommy bar.
  3. Step 3
    Raise the car.
    Replacement: ball joint – VAUXHALL VIVARO Platform/Chassis (E7). AUTODOC recommends:
    If you are using a jack, make sure the car is parked on a hard, flat surface.Make sure to additionally secure the car with jack stands.
    Step 4
    VAUXHALL VIVARO Platform/Chassis (E7) 1.9 DI 2005 Suspension Ball Joint replacement: free workshop manuals
    Unscrew the wheel fasteners.
    Caution!
    To avoid injury, hold up the wheel when unscrewing the fasteners.
  4. Step 5
    Changing Suspension Ball Joint on VAUXHALL Vivaro Platform / Chassis (X83) 2.0 ECOTEC 2006 by yourself
    Remove the wheel.
  5. Step 6
    How to remove VAUXHALL VIVARO 2.5 CDTI 2007 Suspension Ball Joint - online easy-to-follow instructions
    Detach the ABS sensor wiring.
  6. Step 7
    How to replace Suspension Ball Joint on VAUXHALL Vivaro Platform / Chassis (X83) 2008: download PDF manuals and video instructions
    Clean all the control arm fasteners. Use a wire brush. Use WD-40 spray.
  7. Step 8
    How hard is it to do yourself: Suspension Ball Joint replacement on VAUXHALL VIVARO Platform/Chassis (E7) 1.9 DI 2009 - download illustrated guide
    Unscrew the fastener that connects the ball joint to the steering knuckle. Use a 24 mm combination spanner.
  8. Step 9
    Need to know how to renew Suspension Ball Joint on VAUXHALL VIVARO 2010? This free workshop manual will help you to do it yourself
    Remove the fastening nut.
  9. Step 10
    Changing of Suspension Ball Joint on VAUXHALL VIVARO Platform/Chassis (E7) 2011 won't be an issue if you follow this illustrated step-by-step guide
    Support the steering knuckle. Use a transmission jack or an additional vehicle jack.
  10. Step 11
    VAUXHALL VIVARO 2.0 ECOTEC Suspension Ball Joint replacement: online guides and video tutorials
    Disconnect the ball joint from the steering knuckle. Use a U-bolt with a plate. Use a mounting lever.
  11. Step 12
    Replacing Suspension Ball Joint on VAUXHALL VIVARO Platform/Chassis (E7) 2013 2.0 CDTI by yourself
    Unscrew the front fastener that connects the control arm to the subframe. Use a 21 mm combination spanner. Use a 30 mm socket. Use a ratchet wrench.
  12. Step 13
    Vivaro Platform / Chassis (X83) 2.5 CDTI 2014 Suspension Ball Joint DIY replacement workshop manual
    Remove the fastening bolt.
  13. Step 14
    How to change Suspension Ball Joint on VAUXHALL Vivaro Platform / Chassis (X83) 2003 - tips and tricks
    Unscrew the rear fastener that connects the control arm to the subframe. Use a 21 mm combination spanner. Use a 21 mm socket. Use a ratchet wrench.
  14. Step 15
    Step-by-step recommendations for DIY replacement VAUXHALL VIVARO Platform/Chassis (E7) 2004 2.5 CDTI Suspension Ball Joint
    Remove the fastening bolt.
  15. Step 16
    DIY replacement of Suspension Ball Joint on VAUXHALL Vivaro Platform / Chassis (X83) 2.0 16V 2005 is not an issue anymore with our step-by-step tutorial
    Remove the control arm together with the ball joint. Remove the ball joint cover. Use a mounting lever.
  16. Step 17
    How to change Suspension Ball Joint on VAUXHALL VIVARO Platform/Chassis (E7) 2003 - free PDF and video manuals
    Clean the control arm mounting seats. Use a wire brush. Use an all-purpose cleaning spray.
  17. Step 18
    How to replace VAUXHALL Vivaro Platform / Chassis (X83) 2.0 CDTI 2004 Suspension Ball Joint - step-by-step manuals and video guides
    Install a new ball joint.
  18. Step 19
    VAUXHALL VIVARO Platform/Chassis (E7) 1.9 DI 2005 Suspension Ball Joint replacement: free workshop manuals
    Install the fastening bolts. Use an 18 mm combination spanner. Use a 19 mm socket. Use a ratchet wrench.
  19. Step 20
    Changing Suspension Ball Joint on VAUXHALL Vivaro Platform / Chassis (X83) 2.0 ECOTEC 2006 by yourself
    Install the control arm.
  20. Step 21
    How to remove VAUXHALL VIVARO 2.5 CDTI 2007 Suspension Ball Joint - online easy-to-follow instructions
    Install the fastening bolts.
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DIY VAUXHALL Vivaro Platform / Chassis (X83) Suspension Ball Joint replacement - online guide
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