Important!

This replacement procedure can be used for:
VOLVO S40 II (544) D3, VOLVO S40 II (544) D4, VOLVO S40 II (544) D2, VOLVO S40 II (544) 2.0 F, VOLVO S40 II (544) 2.4, VOLVO S40 II (544) 2.4, VOLVO S40 II (544) T5, VOLVO S40 II (544) 2.0 D, VOLVO S40 II (544) T5 AWD, VOLVO S40 II (544) 1.8, VOLVO S40 II (544) 1.6, VOLVO S40 II (544) 1.6 D, VOLVO S40 II (544) 2.0, VOLVO S40 II (544) D5, VOLVO S40 II (544) T5, VOLVO S40 II (544) T5 AWD, VOLVO S40 II (544) 1.8 FlexFuel, VOLVO S40 II (544) D4, VOLVO S40 II (544) 2.0 CDI, VOLVO S40 II (544) 2.4 CDI … View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

All the parts you need to replace – Anti Roll Bar Links for S40 II (544) and other VOLVO models

Anti-roll bar link

Rod / Strut, wheel suspension

Repair Kit, stabilizer suspension

Repair Kit, stabilizer coupling rod

Mounting, stabilizer coupling rod

        Anti-roll bar link for VOLVO S40 II (544) D3 Diesel (150 hp)
      
        Anti-roll bar link for VOLVO S40 II (544) D4 Diesel (177 hp)
      
        Anti-roll bar link for VOLVO S40 II (544) D2 Diesel (115 hp)
      
        Anti-roll bar link for VOLVO S40 II (544) 2.0 F Petrol/Ethanol (146 hp)
      
        Anti-roll bar link for VOLVO S40 II (544) 2.4 Petrol (140 hp)
      
        Anti-roll bar link for VOLVO S40 II (544) 2.4 Petrol (170 hp)
      
        Anti-roll bar link for VOLVO S40 II (544) T5 Petrol (220 hp)
      
        Anti-roll bar link for VOLVO S40 II (544) 2.0 D Diesel (136 hp)
      
        Anti-roll bar link for VOLVO S40 II (544) T5 AWD Petrol (220 hp)

Replacement: anti roll bar links – VOLVO S40 II (MS). List of the tools you'll need:

                        Wire brush
                      
                        WD-40 spray
                      
                        Brake cleaner 
                      
                        Copper grease 
                      
                        Impact socket №15
                      
                        Combination spanner #15
                      
                        Combination spanner #17
                      
                        Wheel impact socket #19
                      
                        Ratchet wrench
                      
                        Torque wrench
                      
                        Wheel chock

Buy tools

AUTODOC recommends:

Replace the stabiliser links on VOLVO S40 II (MS) in pairs.
The replacement procedure is identical for both stabiliser links on the same axle.
All work should be done with the engine stopped.

Replacement: anti roll bar links – VOLVO S40 II (MS). Recommended sequence of steps:

Step 1

Secure the wheels with chocks.
Step 2

Loosen the wheel mounting bolts. Use wheel impact socket #19.
Step 3

Raise the front of the car and secure on supports.

Step 4

Unscrew the wheel bolts.

AUTODOC recommends:
Important! Hold the wheel while unscrewing the fastening bolts. VOLVO S40 II (MS)
Step 5

Remove the wheel.
Step 6

Clean the stabiliser link fasteners. Use a wire brush. Use WD-40 spray.
Step 7

Unscrew the fastener connecting the stabilizer link to the stabilizer bar. Use a combination spanner #15. Use a combination spanner #17.
Step 8

Clean the stabiliser link fasteners. Use a wire brush. Use WD-40 spray.
Step 9

Unscrew the fastener connecting the stabilizer link to the shock strut. Use a combination spanner #17. Use a drive socket #15. Use a ratchet wrench.
Step 10

Remove the stabilizer rod.

Replacement: anti roll bar links – VOLVO S40 II (MS). AUTODOC recommends:
Examine stabiliser bushes. Replace them if needed.
Step 11

Clean the mounting seats of the stabiliser link. Use a wire brush. Use WD-40 spray.
Step 12

Install a new rod, tighten the fasteners.
Step 13

Tighten the fastener connecting the stabilizer link to the stabilizer bar. Use a combination spanner #15. Use a combination spanner #17. Use a torque wrench. Tighten it to 70 Nm torque.
Step 14

Tighten the fastener connecting the stabilizer link to the shock strut. Use a drive socket #15. Use a torque wrench. Tighten it to 60 Nm torque.
Step 15

Treat all joints of the stabiliser link. Use copper grease.

Step 16

Treat the surface where the brake disc contacts the wheel rim. Use copper grease.
Step 17

Clean the brake disk surface. Use a brake cleaner.

AUTODOC recommends:
Replacement: anti roll bar links – VOLVO S40 II (MS). After applying the spray, wait a few minutes.
Step 18

Install the wheel.

AUTODOC recommends:
Warning! To avoid injury, hold the wheel while screwing in the fastening bolts on the car. VOLVO S40 II (MS)
Step 19

Screw in the wheel bolts. Use wheel impact socket #19.
Step 20

Lower the car and working in a cross order, tighten the wheel bolts. Use wheel impact socket #19. Use a torque wrench. Tighten it to 110 nm torque.
Step 21

Remove the jacks and chocks.

Was this manual helpful?

Please rate this manual on a scale from 1 to 5. If you have any questions, feel free to ask us.

How to change front brake pads on VOLVO S40 II (544) – replacement guide

Free download PDF
1.56 MB
How to change rear brake pads on VOLVO S40 II (544) – replacement guide

Free download PDF
1.56 MB
How to change front brake discs on VOLVO S40 II (544) – replacement guide

Free download PDF
1.95 MB
How to change rear brake discs on VOLVO S40 II (544) – replacement guide

Free download PDF
1.83 MB
How to change front windshield wipers on VOLVO S40 II (544) – replacement guide

Free download PDF
604.16 KB
How to change engine oil and filter on VOLVO S40 II (MS, 544) – replacement guide

Free download PDF
2.27 MB

How to change anti roll bar links on a car – replacement tutorial

Universal

Free download PDF
972.8 KB
How to change front anti roll bar links on Volvo XC90 1 – replacement guide

Free download PDF
1.25 MB
How to change front anti roll bar links on Volvo V50 MW – replacement guide

Free download PDF
1.25 MB
How to change rear anti roll bar links on Volvo XC90 1 – replacement guide

Free download PDF
839.68 KB
How to change rear anti roll bar links on Volvo V70 SW – replacement guide

Free download PDF
1.21 MB
How to change front anti roll bar links on Volvo V70 SW – replacement guide

Free download PDF
1.31 MB

Your profile is your personal assistant.

It can track car expenses, keep a car log and replacement schedule, and save favourite materials, notes and documents

Install the AUTODOC CLUB app!

Your personal car expenses manager, maintenance tips, reminders about upcoming appointments and service intervals, DIY repair instructions – all this on your phone.

Scan

To download the app:

- scan the QR code
- download from App Store
- download from Google Play

Petrol or diesel? What's the difference between these engines? | AUTODOC

4K views

Published on: 04/05/2021
How to reduce fuel consumption | AUTODOC

4K views

Published on: 27/09/2022
4 reasons why your CHECK ENGINE light is on | AUTODOC tips

6K views

Published on: 30/03/2022
5 car tips for a winter's day | AUTODOC tips

5K views

Published on: 05/02/2024