How to carry out replacement: Air Filter 2.0 D Volvo S40 Mk2
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How to change air filter on VOLVO S40 II (544) – replacement guide

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When to replace the Air Filter on your VOLVO S40
Recommended replacement interval for the part category Air filter : 3 year / 60000 km
Important!
This replacement procedure can be used for:
VOLVO S40 II (544) 1.6 D … View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

All the parts you need to replace – Air Filter for S40 II (544) and other VOLVO models
How to change Air filter on Volvo S40 Mk2 2.0 D – step-by-step instructions for straightforward car repair Air filter
How to change Air filter on S40 II (MS, 544) – tips for proper car maintenance
Air filter for S40 II (MS, 544) Diesel (110 hp)
Tools
Replacement: air filter – VOLVO S40 II (MS). Tools you need:
Phillips screwdriver
Microfibre towel
Fender cover
Buy tools
Replacement: air filter – VOLVO S40 II (MS). Tip from AUTODOC:
  • Follow the terms, recommendations and requirements of the part operation provided by the manufacturer.
  • Please note: all work on the car – VOLVO S40 II (MS) – should be done with the engine switched off.
Carry out replacement in the following order:
  1. Step 1
    Open the bonnet.
    Step 2
    Use a fender protection cover to prevent damaging paintwork and plastic parts of the car.
    Step 3
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    Undo the fastening screws of the air filter cover. Use a Phillips screwdriver.
  2. Step 4
    How to replace VOLVO S40 II (544) 2.0 D 2005 Air Filter - step-by-step manuals and video guides
    Unplug the mass air flow sensor connector.
  3. Step 5
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    Slightly raise the cover of the air filter housing.
  4. Step 6
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    Remove the filter element from the filter housing.
  5. Step 7
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    Cover the air intake hose with a microfibre towel to prevent dust and dirt from getting into the system.
  6. Step 8
    How to replace Air Filter on VOLVO S40 II (544) 2009: download PDF manuals and video instructions
    Clean the air filter cover and housing.
    Replacement: air filter – VOLVO S40 II (MS). Professionals recommend:
    Before cleaning the air filter cover and housing, cover the air duct parts, mass airflow sensor (if available), throttle valve with a clean cloth.
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