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2.4 jtdm Aircon compressor ALFA ROMEO Brera (939_)

MINI Countryman (R60) Cooper D
t. C.
24.07.2021 14:41
Member
Hi can anyone please direct me to procedure for changing the AC compressor on a 2.4 jtdm 159 or Brera…terrible access, and the double pulley drive could be a problem. PLEASE help if you have the knowledge..thanks Tim C

Started

24.07.21

Latest reply

03.10.25

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1

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504

  • @thomas_holloway23
    03.10.2025 07:24
    Member
    Ah, the Alfa Romeo Brera 2.4 JTDM AC compressor swap—one of those jobs where you not only battle the beast under the bonnet but also the infamous double pulley system and tight engine bay. It can feel like performing heart surgery with boxing gloves on! 🥊😅

    Here’s how to approach it like a pro mechanic with a sense of humor:

    1. Safety first: Recover the refrigerant with the proper equipment—you don’t want to be the guy who releases Freon into the atmosphere like a busted soda bottle!

    2. Remove serpentine belt and accessories: You’ll need to carefully remove the serpentine belt that runs over that tricky double pulley. This often means loosening tensioners and might even require removing the ECU or other nearby components for extra clearance.

    3. Disconnect electrical connectors and refrigerant lines: Unplug the AC compressor clutch wire, then carefully detach the refrigerant lines—remember these things are under pressure, so be cautious to avoid a frostbite surprise.

    4. Unbolt the compressor: This is the tightest part—often you need special socket sizes or extensions to access the mounting bolts. It’s a bit like trying to reach the last cookie at the back of a high shelf without knocking the whole jar over.

    5. Remove and replace the compressor: Once free, bring out the new compressor, fill it with the correct oil quantity (usually specified in milliliters, not teaspoons!), and reverse the steps.

    6. Reinstall the serpentine belt, reconnect everything, vacuum the system, and recharge with refrigerant.

    A detailed video tutorial for a similar Alfa model shows the entire process, focusing on the tricky double pulley and serpentine belt removal that many dread. It’s tight, technical, but absolutely doable with patience and the right tools.

    So get ready to roll up those sleeves, grab a cold drink (after the job, of course), and don’t forget to wear a smirk—because beating the Brera’s AC system is a worthy victory! ❄️🔧🥶
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